Vauxhall Vectra swirl flaps not moving - unable to move manually also with power off

Car: Vauxhall Vectra
Variant: 2.2 SRi Petrol
Model Year: 2007
Categories: Engine & Drivetrain
Hi My engine is Z22YH and the swirl flap appears to have lock in the powered off state. When manually trying to move the actuator mechanism, it fails to move fully across, only moving 1/2" as opposed to the correct movement of 1 1/2" plus. I understand there are two options: 1. Replace the remidy kit,possibly known as seals, or 2. Replace manifold. In light of the apparent lock/seizure of the flaps would action 1 or 2 be best. The sound of the actuactore solenoid can be heard.
Posted: Oct 12, 2011 (13 years ago)
From a previous post on same fault .

Solution 1
whittingehame
Legend

Since: Oct 2009
Posts: 420 | Fixes: 5626
View Profile/Car
Suggested Solution

--------------------------------------------------------------------------------
Posted on 2010 02 13

This might help you ,

Field Remedy: 2233
Subject: Engine Z22YH - Engine malfunction controllamp illuminates, trouble code P1112 (64) stored
Models: Engines: Option:
Zafira-B 2005...,Signum 2003...,Vectra-C 2003... Z22YH,Z22YH,Z22YH
Complaint: Engine malfunction controllamp illuminates, trouble code P1112 (64) stored.
Cause: Swirl flaps on the air intake manifold sticks.
Production: Introduction of improved swirl flaps in production as of engine-no.:11674296 (03.07.07).

Remedy:
In case of customer complaint change the control link (part-no.: 24437715 / catalogue-no.: 8 50 433) and the swirl flaps (part-no.: 93171601 catalogue-no.: 58 50 653).

Note: It is not necessary to change the complete air intake manifold.

FunctionalGroup: J - Engine
Complaint Group: 19 - Poor Engine Driveability
Trouble Code: P1112 (64)

and


Solution 4
ajc1969
Driver

Since: Feb 2010
Posts: 0 | Fixes: 1
View Profile/Car
Suggested Solution

--------------------------------------------------------------------------------
Posted on 2010 02 17

word of warning - i too have the 2.2 direct petrol vectra and the swirl valve failed. after removing the inlet manifold and replacing it we realised that one of the flaps had disintegrated and it appears to have ended up "eaten" by the engine! result is 2 cylinders with damage - one has no compression, one very little so next step is head off etc. Bill currently running at around £500 and likely to be substantially more so if the valve is stuck, chances are you could have further problems!


Posted Oct 12, 2011 (13 years ago)

This problem is archived

If you're having a similar problem please click below to re-post this problem, you can then customise it to suit your situation.

Join the community
Got a question? Can you answer other questions here? If so please...
More problems with the 2007 model year Vauxhall Vectra

We have 88 problems and solutions in our database for this model year of the car.

View all Vauxhall Vectra Problems