Looks like you have a fault with the heater flap actuators . This explains and shows the set up . The link does not allow copying
194001899 - AIR CONDITIONING CASING AND COMPONENTS
AIR CONDITIONING CASING
The air conditioning casing, in other words the plastic structure fastened to the dashboard supporting crossmember, is the same on both the manual and the automatic version.
The difference between the manual and automatic versions (as far as the air conditioning casing is concerned) lies exclusively in the type of mixture, distribution and recirculation flap movement actuators.
COMPONENTS
The components for the type of system are listed in the table below.
Components
MANUAL climate control
AUTOMATIC climate control
DC actuators
X
X
Stepping actuators
X
Mixed air temperature sensors
X
Heater radiator
X
X
Evaporator
X
X
Expansion valve
X
X
Fan
X
X
Climate control node
X
X
Compressor
X
X
Condenser
X
X
Linear sensor
X
X
Outside air temperature sensor
X
Passenger compartment air temperature sensor
X
Solar sensor
X
Pollen filter
X
X
Drier filter
X
X
Air quality sensor (AQS)
X
Description of the components
The location of the main components is illustrated in the diagram below
1 - outside air intake
2 - recirculation air intake
3 - electric fan
4 - evaporator
5 - heater
6 - FLOOR air outlets
7 - side VENT air outlets
8 - centre VENT air outlets
9 - DEF air outlets
10 - rear VENT air outlet
11 - rear FLOOR air outlets
12 - fan electronic control (automatic climate control)
13 - resistive divider (manual climate control)
The location of the sensors and the actuators is illustrated in the diagram below.
1 - recirculation actuator
2 - right side distribution actuator
3 - left side distribution actuator (on automatic version only)
4 - left side mixing actuator
5 - right side distribution actuator (on automatic version only)
6 - left side Vent treated air sensor (on automatic version only)
7 - left side Floor treated air sensor (on automatic version only)
8 - right side Floor treated air sensor (on automatic version only)
9 - right side Vent treated air sensor (on automatic version only)
ACTUATORS
The movement of the flaps inside the climate control casing, in other words the air mixing, distribution and recirculation flaps, takes place thanks to electro-mechanical actuators controlled by the NCL.
On the manual climate control versions, the actuators contain a motor with a 12 volt power supply that controls the rotary movement of a drive pin, by means of linkage, acting directly on the flaps. On the mixing and distribution actuators a potentiometer determines the effective position of the flap and acts as feedback for the control unit. The recirculation actuator does not require a potentiometer.
The actuator for the manual version is illustrated in the diagram below.
On the automatic climate control version the 12 Volt actuators for the distribution and the mixing are replaced by stepping motors which, by means of linkage or gears, control the rotary movement of a drive pin that acts directly on the flaps. In this case the positioning takes place by counting the number of steps required to reach the position. The recirculation has the same actuator as the manual version.
The stepping motor for the automatic version is illustrated in the diagram below.
Air distribution actuator
The air distribution actuator operates the rotation of the distribution flaps by moving a cam that acts on an idler linkage for each flap.
On the manual climate control version it receives a 12 volt power supply and, by reversing the polarity, it can be made to rotate either clockwise or anti-clockwise. A potentiometer measures the effective position and acts as feedback for the control unit, checking the complete travel between the end of travel positions. It is fitted on the climate control casing on the right hand side.
On the automatic climate control version the actuator is replaced by a stepping motor. As the automatic version is the dual zone type, the mechanism that moves the flaps is on both the left and right sides of the climate control system. The movement of the flaps for the left and right sides is completely independent of one another. The positioning takes place by counting the number of steps required to reach the position.
Air mixing acuator
This actuator activates the rotation of the air mixing flaps by means of linkage. It is fitted on the climate control casing on the pasenger side.
On the manual climate control version it receives a 12 volt power supply and, by reversing the polarity, it can be made to rotate either clockwise or anti-clockwise. A potentiometer measures the effective position and acts as feedback for the control unit, checking the complete travel between the end of travel positions.
It is fitted on the climate control casing on the left side.
On the automatic climate control version the actuator is replaced by a stepping motor. As the automatic version is the dual zone type, the mechanism that moves the flaps is on both the left and right sides of the climate control system. The movement of the flaps for the left and right sides is completely independent of one another. The positioning takes place by counting the number of steps required to reach the position.
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Posted Mar 19, 2022 (2 years ago)
Edited on Mar 19, 2022 (2 years ago)